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Precisely milled: CNC production of CFRP components.

How precise does a retractor used during surgery need to be? To the micrometer. In the world of medical technology, absolute precision is paramount because even the smallest component can mean the difference between success and failure of an operation. This level of precision is especially important for surgical instruments. It's not just about technology; it's about patient safety and, ultimately, lives.

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Precision in the operating room begins in production.

A retractor holds back tissue during an operation to allow access to internal structures. The instrument must be easy to handle, ergonomically designed and highly reliable, even during long surgeries under demanding conditions.

Such requirements leave no room for inaccuracy; every angle, curve, and drill hole must be exact – otherwise, the tool may fail in an emergency. The tolerances are often in the micrometer range. Additionally, the materials must be biocompatible, highly mechanically strong and sterilizable.

Medical Technology: Between Vision and Reality

Many innovations in medical technology begin as an idea, sometimes originating from a clinic, research institution or start-up. However, there are numerous challenges between the initial idea and a marketable product:

  • Long development times tie up a lot of resources
  • Lack of manufacturing expertise for specialized materials or processes
  • Rigid supply chains with long response times
  • High regulatory requirements

Speed, flexibility and technical expertise are crucial for successfully transforming innovations into marketable products.

CNC Machining at Gsell – Your Manufacturing Partner

GSELL provides support as a high-performance contract manufacturer in this area. We combine in-depth knowledge of medical technology with state-of-the-art manufacturing technology — from design and prototype development to series production.

 

As our customer, you benefit from a comprehensive range of services, all from a single source:

  • Materials consulting: Selection of the optimal materials
  • Manufacturing concept: Developing strategies for reproducible, scalable products
  • Quality assurance: Validated processes, documented standards, maximum traceability
  • Individual solutions: Tailored to every customer's needs, from small batches to series products

CFRP: The Material for Modern Medical Products

Carbon fiber-reinforced plastics (CFRP) have unique properties. They are extremely light, rigid, corrosion-free, and biocompatible. These properties make CFRP an ideal material for medical technology applications, especially those where weight and stability are crucial.

A CFRP retractor is significantly lighter than comparable stainless steel models but just as robust. This improves the surgical team's comfort and reduces fatigue during long procedures. Carbon is also the material of choice for minimally invasive surgery and robotically assisted operations.

Your GSELL Plus is ideal for CNC production.

Our offer is specifically aimed at developers, manufacturers and medical technology companies who want a reliable, experienced production team.

Shorten time to market  – thanks to digitalized and automated processes

Fast prototypes and small batches  – ideal for testing phases

Highest repeat accuracy  – even with complex, free-form geometries

Reliable delivery  – thanks to multi-shift operation 24/7

Individual solution concepts  – tailored precisely to your application and free-form geometries

Co-engineering  – support from development to the finished series

Material and manufacturing expertise – we understand your requirements

Swiss quality  – production in Switzerland to the highest standards

Driving innovation forward together

Whether you are a startup with a groundbreaking idea or an established manufacturer looking for a flexible partner, Gsell will bring your vision to the market. Our specialists will work with you, ask questions, optimize processes, and reliably and quickly implement even the most demanding components.

Let us realize your next project together – contact us.

Patrick Meier
Head of Sales & Member of the Management

patrick.meier@gsell.ch

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